Abstract
Recently, the concern for the environment has been increasing rapidly. In machining processes, the treatment of water-soluble coolants waste has caused environmental problems. Water-soluble coolants contain surfactants, preservatives, and corrosion inhibitors for maintaining the stability and performance of the coolants. To reduce the management cost and environmental effect of water-soluble coolants, the authors have been studying a recycling system for water-soluble coolants. In the recycling system, oil-free recycle water is isolated from the coolant waste and reused as a diluent of the new coolant. The authors have been developing different types of water recovery methods for the recycling system, and the recovered water from the coolant waste has potential as a diluent for a new coolant. In this report, we focused on the amine (alkanolamine) -free water-soluble coolant. Some amine-free water-soluble coolants have been developed and are commercially available. A reduction in the environmental effect in the waste treatment of coolants is expected with amine-free coolants. We have demonstrated that the amine-free water-soluble coolant has equal or better cooling and lubricating performance compared with the conventional amine-containing coolant. In addition, the amine-free coolant shows good recyclability for the recycling system. The processing time of the recycling treatment of the amine-free coolant has been decreased by half with our recycling process compared with the conventional amine-containing coolant. In this report, we examined the stability, cooling performance and lubricating performance of the recycle amine-free water-soluble coolant in long term operation. The recycle amine-free water-soluble coolant is operated in a 3-axis machining center for several months. We observed concentration, pH, corrosion inhibition performance, cooling performance, and lubricating performance of the coolant. The results from these experiments show the amine-free water-soluble coolant has the advantage to use in the recycling system for water-soluble coolant.
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