Performance of rough surface hydrodynamic circular and multi-lobe journal bearings in turbulent regimes

Abstract

This article deals with the steady and dynamic performance analysis of rough surface circular and multi-lobe journal bearings operating with non-Newtonian lubricant in turbulent regimes. The numerical solution of Reynold's equation was obtained using the finite element method. To account for surface roughness, the Patir and Cheng model was used, and fluid turbulent behavior was modeled using the turbulent theory as proposed by Ng and Pan. The non-Newtonian behavior of the lubricant is presented by the Rabinowitsch fluid model, and JFO boundary conditions are used to solve Reynold's equation, considering gaseous cavitation. The bearing with micro-roughness has been considered in numerical analysis and transverse roughness has been reported to improve bearing performance indices. Among the different bearing design configurations, the two-lobe bearing configuration provides significantly improves the minimum film thickness, hydrodynamic pressure, and dynamic parameters. The presence of turbulent flow and transverse surface roughness produces a synergistic effect that enhances the minimum film thickness, stiffness, and damping parameters of journal bearings. This study provides a detailed comparison between various bearing designs and recommends the use of two-lobe bearings for high-speed applications.