Performance of foam concrete developed from construction and demolition waste

Abstract

Unconscious industrialization, urbanization and consumption of natural resources pose a serious threat to the environment. The threat can be reduced by upcycling construction and demolition waste (CDW) in the production of foam concrete, which is a special type of concrete used especially for thermal insulation purposes. This study aims to use of CDW as a source of fine aggregate (0-4 mm) in the production of foam concrete mixtures. A series of mixtures with target density values between 500 and 900 kg/m3 were designed with various recycled aggregate and foam contents to investigate the physical, mechanical and thermal properties of the mixtures. Findings of the study reveal that mixtures with an elevated foam content possess a greater number of larger pores, which, as observed through microscopy, form interconnected structures that are porous. On the other hand, adding more fine recycled material (FRM) makes the matrix denser, which reduces the overall porosity and increases the packing density. In contrast to increased content of FRM, correlation coefficient of (-0.77) reveal a more powerful inverse relationship between risen level of foam content (-0.67) and the reduction ratio of fresh-to-dry density and the increase in compressive strength from 7 to 28 days. It is also known that mixes with more foam have better thermal insulation because they trap more air, while mixes with more FRM show an increase in thermal conductivity. The sensitivity analysis showed that changes in thermal conductivity are almost three times as sensitive for FRM content, which means they have a bigger effect than changes in foam content. Employing the Taguchi method, (R_0.714) emerges as the most efficient tested combination indicative of superior overall performance. Notably, the Taguchi method predicts the untested combination (0.100-F/C ratio + 0.714-R/C ratio) as potentially more efficient, suggesting avenues for further exploration and optimization. This study furnishes valuable insights into sustainable construction practices by reutilizing CDW in foam concrete production, thereby contributing to both environmental conservation and enhanced structural outcomes.