Abstract

This paper presents an experimental study in milling of SiCp/Al composites on a high precision machine by using chemical vapor deposition(CVD) diamond coated tools and polycrystalline diamond (PCD) tools. The tool wear was observed and measured by an optical microscope and a scanning electron microscope (SEM). The results show that the coating rupture causes the failure of the CVD diamond coated tools. The PCD tools’ wear is less. At the relatively low cutting speed, the wear pattern of PCD tools is the flank wear which caused by the abrasion of SiC particles. Due to the low cutting temperature, the graphitization of PCD tools does not happen. The wear mechanism of PCD tools will be the abrasive and adhesive wear.

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