Abstract
To reduce environmental impact of sintered lightweight aggregates (LWAs), in this study, novel glass-based LWAs were produced from municipal solid wastes at 900 °C. The mix was designed by thermodynamic modelling to optimize the phase composition, liquid phase properties, and microstructure of the LWAs. Results demonstrated that the inclusion of incinerated sewage sludge ash (ISSA) increased the viscosity of the liquid phase, resulting in a refined pore structure characterized by smaller, more isolated pores, and thicker pore walls. Additionally, ISSA facilitated the formation of various crystalline phases (e.g. wollastonite) to stabilize the pore structure, thereby enhancing densification and matrix strength. Leaching behaviour tests confirmed the suitability of glass-based LWAs for environmentally safe lightweight products. Lightweight mortars incorporating developed LWAs exhibited a high 28-day compressive strength (up to 57.9 MPa) with a low density of 1688 kg/m3 and a low thermal conductivity of 1.0 W/(m·K). The energy simulation revealed substantial reductions in energy consumption when the lightweight mortars were utilized in the building compared with the reference building using normal-weight C30 concrete, underscoring its promising role in conserving energy and reducing carbon emissions.
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