Performance Evaluation of TBM Using an Improved Load Prediction Model

Abstract

Excavation load prediction is of great importance for the prior design and latter performance evaluation of tunnel boring machines (TBMs). In this paper, an improved load prediction model is developed based on classical Colorado school of mines model for TBMs equipped with constant cross-sectional disc cutters. The typical structure and principle are introduced to predict the single cutter force, and the total cutter group load is calculated by defining the equivalent diameter and cutter spacing. Subsequently, the improved model of a more brief and acceptable type is established via summation. Some novel performance indexes, including the reformed field penetration index, torque/thrust penetration index, and specific energy are, respectively, derived in formulaic form. By field data verification in the borehole zones of two cases, the proposed model is proven to be more accurate in the total load prediction. The single-factor regression results show that the reformed field penetration index reveals the nonlinear relationship between TBM load and penetration rate, and the torque/thrust penetration index is a new TBM inherent index to evaluate the working conditions. Specific energy, used to evaluate the excavation efficiency, is positive with rock strength and proved negative with penetration rate via a normalization analysis. Finally, suggestions on the cutter group configuration against abominable stratum are discussed.