Performance evaluation and enhancement of turbulent flow and convective heat transfer characteristics for turbine blade internal cooling

Abstract

For turbine blade internal cooling, the performance of turbulent flow and convective heat transfer in the cooling channel is numerically investigated via the computational fluid dynamics method, where the cooling channel adopts the combination of transverse rib arrangements and round-edged rib configurations or the combination of oblique rib arrangements and round-edged rib configurations. Under these two combination conditions, the simulation result shows that in the wide Reynolds number range of Re = 20 000–80 000, the heat transfer enhancement and the flow loss reduction, such as the larger normalized Nusselt number of Nu/Nu0 and smaller normalized friction factor of f/f0, are simultaneously realized by the oblique rather than transverse rib arrangement. In the oblique rib channel, the relationship between turbulent flow and convective heat transfer is for the first time revealed by the relationship between secondary vortices and turbulent kinetic energies. Based on the relation between secondary vortices and turbulent kinetic energies, the overall performance of turbulent flow and convective heat transfer for the oblique rib channel is first optimized by various normalized rib height, e/Dh, and rib spacing, p/e, and then evaluated by both overall performance factors of OPT1 and OPT2. Both OPT1 and OPT2 are larger at e/Dh = 0.062 and p/e = 15.00 in the wide range of e/Dh = 0.047–0.101 and p/e = 10.00–15.00. As a result of the comprehensive evaluation of OPT1 and OPT2, the combination of e/Dh = 0.062 and p/e = 15.00 is eventually employed by the oblique rib channel.