Performance assessment of a novel porous catalytic reactor with a hydrogen-selective membrane for enhanced methane dry reforming process – CFD investigation

Abstract

This manuscript offers a thorough examination of the efficiency of a reactor-assisted membrane system for the production of syngas through a process of methane dry reforming (DRM). The proposed strategy aims to bring attention to the optimization of the DRM and reverse water gas shift (RWGS) reactions, towards achieving increased conversions of methane and carbon dioxide, as well as increased purity in syngas production. This goal will be accomplished by integrating a selectively permeable membrane within the central region of the tubular catalytic porous bed reactor. The primary objective of the current research is to quantitatively assess the impact of operational parameters on both the hydrogen flux and concentration distribution of the various components residing in the reactor. This study highlights the impact of inlet feed pressure on hydrogen flux. It is found that an elevation in the inlet feed pressure from 1 to 4 bar yields an average increase in hydrogen flux from 2.60 to 4.21 kg/(m2.h), particularly when the inlet feed pressure is set at 2 bar. However, a subsequent increase to attain a pressure of 4 bar results in a decline in hydrogen flux to a rate of 2.78 kg/(m2.h). Moreover, increasing the inlet feed temperature from 900 to 1100 K leads to a substantial augmentation in the average hydrogen flux, from 7.08 to 8.56 kg/(m2.h), while maintaining a reactor wall temperature of 1000 K. As another finding, a molar ratio of CH4/CO2 of 1 leads to the greatest mean hydrogen flux of 4.73 kg/(m2.h) across the membrane interface. The current research work could provide useful tips/guidelines for efficient reactor design and optimization; it also enhances comprehension of reactor-assisted membrane systems in the context of syngas production.