Performance and Stability of Molten Carbonate Fuel Cell Cathode Electrode Under Carbon Capture Endurance Tests

Abstract

Introduction The molten carbonate fuel cell (MCFC) has emerged as one of the promising alternatives for carbon capture from industrial and power generation CO2 sources. MCFC technology is less energy-intensive compared to conventional amine scrubbing that requires a significant amount of energy (steam) for solvent regeneration process.MCFC has been commercially used for distributed power generation, however its use in carbon capture applications has been limited to development activities and a few demonstrations during the past decades. The electrochemical reactions taking place during cell operation involve the CO2 transfer from cathode to anode in the form of carbonate ions resulting in a gas stream with high CO2 concentration on the anode exhaust. Therefore, MCFC stack systems can be combined with conventional combustion-powered generators (coal and/or natural gas-based power plants) for simultaneous CO2 separation, power and hydrogen generation.CO2 capture applications will typically take in flue gas from industrial furnaces, coal and gas fired combined cycle plants as the cathode inlet gas stream having low CO2 concentrations ranging from 4% to 10% by volume and high CO2 utilization (>90%). These CO2-lean conditions may pose a challenge for attaining good mass-transfer performance and life stability, therefore innovative approaches are needed in terms of hardware design and cathode structure to achieve long-term stability.FCE has tested numerous single cells (250 cm2) and technology stacks (30 kW) under carbon capture operating conditions (4-8% CO2 in the cathode inlet as opposed to >12% in baseline MCFC systems) to understand impact of design parameters on performance, life, and to investigate design solutions for further enhancement. Figure 1 highlights the effect of cathode water content on CO2 utilization. It appears that differences exist between the ideal and measured CO2 utilizations, indicating that less CO2 is transferring from the cathode to anode than expected. This CO2 transference reduction becomes more pronounced with higher water concentration, suggesting that a species other than CO3 2- ion, likely hydroxide (OH- ion), may be generated and transported through the electrolyte matrix.This paper will review the cathode material stability and electrochemical performance under long-term carbon-capture operation. The effect of parameters such as water content, gas composition, utilization, and electrolyte chemistry, as well as approaches to enhance the CO2 capture efficiency and life, will be discussed. Figure 1