Abstract

In this research, the aim relates to the material characterization of high-energy lithium-ion pouch cells. The development of appropriate model cell behavior is intended to simulate two scenarios: the first is mechanical deformation during a crash and the second is an internal short circuit in lithium-ion cells during the actual effect scenarios. The punch test has been used as a benchmark to analyze the effects of different state of charge conditions on high-energy lithium-ion battery cells. This article explores the impact of three separate factors on the outcomes of mechanical punch indentation experiments. The first parameter analyzed was the degree of prediction brought about by experiments on high-energy cells with two different states of charge (greater and lesser), with four different sizes of indentation punch, from the cell’s reaction during the indentation effects on electrolyte. Second, the results of the loading position, middle versus side, are measured at quasi-static speeds. The third parameter was the effect on an electrolyte with a different state of charge. The repeatability of the experiments on punch loading was the last test function analyzed. The test results of a greater than 10% state of charge and less than 10% state of charge were compared to further refine and validate this modeling method. The different loading scenarios analyzed in this study also showed great predictability in the load-displacement reaction and the onset short circuit. A theoretical model of the cell was modified for use in comprehensive mechanical deformation. The overall conclusion found that the loading initiating the cell’s electrical short circuit is not instantaneously instigated and it is subsequently used to process the development of a precise and practical computational model that will reduce the chances of the internal short course during the crash.

Highlights

  • Energy derived from fossil fuels has become harmful to the climate and its sources are decreasing with time [1]; that is why electric vehicles are expected to replace vehicles in which gasoline is used as an energy source

  • They are not used in various electric sources, such as mobile phones, laptops, and cameras, but are widely used as energy storage systems in electric vehicles due to their high capacity, low self-discharge, long life, high energy density, and low climatic effect characteristics

  • This research investigates findings from three related major study areas: material description of Lithium cells used in experiments, the inner short circuit in lithium-ion battery cell starting point when the load is being applied, and the maximum reaction of cell load-carrying capacity

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Summary

Introduction

Energy derived from fossil fuels has become harmful to the climate and its sources are decreasing with time [1]; that is why electric vehicles are expected to replace vehicles in which gasoline is used as an energy source. Lithium-ion batteries have proven to be very profitable, and they are used in many electronic gadgets [2] They are not used in various electric sources, such as mobile phones, laptops, and cameras, but are widely used as energy storage systems in electric vehicles due to their high capacity, low self-discharge, long life, high energy density, and low climatic effect characteristics. Electrochemical technologies are significant in present society, and it is an exciting time for researchers that are active in this sector [12] This is a vital topic for research for electric vehicles, when considering the massive operational range that electric vehicles would be subjected to [13,14,15]

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