Performance analysis and degradation mechanism of acrylamide co-polymer as rheology and filtrate reducers in different salt aqueous-based drilling mud systems at high-temperature conditions

Abstract

AbstractTo maintain performance of an aqueous-based drilling muds (ABDMs), it was imperative to understand the decay mechanism of the incorporated synthetic polymers, when exposed to the elevated temperatures. The understanding of the decay mechanism could provide a polymer replenishment strategy for the fluid to retain a specific rheology and filtrate control performance. In this context, thermal-degradation of various acrylamide co-polymers was investigated in different monovalent brines. The acrylamide co-polymers were custom synthesized, and their molecular weight and % sulfonic substitution was verified using the capillary viscometer and nuclear magnetic resonance spectroscopy techniques respectively. The co-polymer thermal degradation mechanism (i.e., polymer hydrolysis) in various monovalent brines (KCl, NaCl and NaBr) was quantified by novel titration for temperature range {121 °C, 177 °C}. The degradation response of the co-polymers was then correlated with their rheology and HPHT (high-pressure-high-temperature) filtrate performance; for instance, the titration studies showed that co-polymer degradation was 12–15% and 44–47% after sixteen hours aging at 121 °C and 177 °C respectively; correspondingly the co-polymer performance in ABDM, exhibited HPHT filtrate of 12–18 mL and 38–40 mL at those respective temperatures after sixteen hours of aging. The quantified understanding of the co-polymer thermal degradation was used to device a new approach for co-polymer replenishment strategy; it was illustrated that a 7% replenishment of the co-polymer for every eight hours, at 121 °C, enabled sustained HPHT filtrate of 12–18 mL for the studied evaluation period of thirty-two hours. The replenishment approach presented in the study would provide a valuable tool for drilling automation to ensure sustained fluid performance.