Abstract

PurposeThis paper aims to provide a solution to the first phase of a force-controlled circular Peg-In-Hole assembly using an industrial robot. The paper suggests motion planning of the robot’s end-effector so as to perform Peg-In-Hole search with minimum a priori information of the working environment.Design/methodology/approachThe paper models Peg-In-Hole search problem as a problem of finding the minima in depth profile for a particular assembly. Thereafter, various optimization techniques are used to guide the robot to locate minima and complete the hole search. This approach is inspired by a human’s approach of searching a hole by moving peg in various directions so as to search a point of maximum insertion which is same as the minima in depth profile.FindingsThe usage of optimization techniques for hole search allows the robot to work with minimum a priori information of the working environment. Also, the iterative nature of the techniques adapts to any disturbance during assembly.Practical implicationsThe techniques discussed here are quite useful if a force-controlled assembly needs to be performed in a highly unknown environment and also when the assembly setup can get disturbed in between.Originality/valueThe concept is original and provides a non-conventional use of optimization techniques, not for optimization of some process directly but for an industrial robot’s motion planning.

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