Abstract

Rolling element bearings are widely used in rotating machinery to support shafts, whose failures may affect the health of the whole system. However, strong noise interferences often make the bearing fault features submerged and difficult to be identified. Peak-based wavelet method is such a way to reduce certain noise and enhance the fault features by increasing the sparsity of monitored signals. But peak-based wavelet parameters need to be optimized due to the determined basis function and constant resolution, which will affect the efficiency of vibration signal analysis. To address these problems, a peak-based mode decomposition is proposed for weak bearing fault feature enhancement and detection. Firstly, to enhance the differences between repetitive transients and high-frequency noise, a peak-based piecewise recombination is used to convert the middle frequency parts into low-frequency ones. Then, the recombined signal is processed by empirical mode decomposition, combining with a criterion of cross-correlation coefficients and kurtosis. Subsequently, a backward peak transformation is performed to obtain the enhanced signal. Finally, the fault diagnosis is implemented by the squared envelope spectrum, whose normalized squared magnitude is used as a bearing fault indicator. The analysis results of the simulated signals and the experimental signals show that the proposed method can enhance and identify the weak repetitive transient features. The superiority of the proposed method for faint repetitive transient detection is also verified by comparing with the peak-based wavelet method.

Highlights

  • Rolling element bearing (REB) is one of the most widely used elements in rotating machinery and sudden bearing failures may cause system outage [1]

  • Statistics show that faulty bearings contribute to about 30% of the failures in rotating machinery [2, 3]. us the bearing fault diagnosis is of great significance for ensuring a safe and stable operation of rotating machinery

  • In order to compensate for the insufficient adaptability of the peak-based wavelet transform, a new mode decomposition method, based on empirical mode decomposition (EMD), is proposed for enhancing and detecting the bearing fault feature in this paper

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Summary

Introduction

Rolling element bearing (REB) is one of the most widely used elements in rotating machinery and sudden bearing failures may cause system outage [1]. Ese methods optimize the wavelet parameters and try to reduce the influence of background noise, which can improve the effectiveness of envelope analysis. These wavelet-based methods essentially improve the sparsity differences between noise and fault signal through linear variations, and there is still plenty of room for improvement. In order to compensate for the insufficient adaptability of the peak-based wavelet transform, a new mode decomposition method, based on empirical mode decomposition (EMD), is proposed for enhancing and detecting the bearing fault feature in this paper. Case studies with simulation and experiments show that the proposed method can enhance the weak bearing fault signals more effectively.

Methods
Numerical Simulation
Experiments and Comparisons
Findings
Conclusions
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