PCDD/Fs emissions from secondary copper production synergistically controlled by fabric filters and desulfurization.

Abstract

The effects of fabric filters and desulfurization systems during secondary copper smelting on polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) concentrations, emission coefficients, and profiles were studied in an oxygen-rich smelting furnace and an anode furnace. In the anode furnace, the toxic equivalent (TEQ) concentration ranges were 0.106-1.04ng World Health Organization (WHO)-TEQ/m3 at the fabric filters inlet and 0.027-0.17ng WHO-TEQ/m3 at the outlet. For the oxygen-rich smelting furnace, the TEQ concentration ranges were 1.21-1.93 and 0.010-0.019ng WHO-TEQ/m3 at the desulfurization system inlet and outlet, respectively. The TEQs in the outlet stack gases of the desulfurization system from the anode furnace were 0.0041-0.016ng WHO-TEQ/m3. It is likely that PCDD/Fs that were taken away from the stack gases were adsorbed by the fly ash and gypsum. Solid residues were the dominant release routes for PCDD/Fs. PCDD/Fs congener and homologue profiles of stack gases from different smelting stages were similar. The contributions of more chlorinated homologues from the anode furnace decreased observably after the stack gases passed through the fabric filters. However, the desulfurization process did not greatly change the PCDD/Fs homologue profiles. Overall, both the fabric filters and desulfurization systems showed excellent removal efficiencies for PCDD/Fs in the stack gases, which reduced the TEQ emissions to well below the 0.5ng WHO-TEQ/m3 to achieve standard discharge.