Abstract
In this work, the efficiency potential of the fully screen-printed passivated emitter and rear contact (PERC) solar cell structure is investigated via numerical simulations. A series of improvements and optimizations are performed on bulk quality, emitter properties and metallization of screen-printed PERC solar cells based on experimental results obtained in both industry and laboratory environments. With significantly improved bulk and surface passivation quality, we find that carrier recombination losses at the metal/silicon interface will impose a substantial limitation on efficiencies, highlighting the need for developing new screen-printing technologies to overcome the limitation from contact recombination. By improving the effectiveness of the back-surface field, reducing coverage area of laser-doped selective emitters and the front metal/silicon interface contact area, a 15 mV improvement in open-circuit voltage (V OC) was achieved in our modelled cells, due to greatly reduced contact recombination losses. With the further implementation of a multi-busbar and fine-line printing technologies, efficiency above 24% was obtained from simulations. Subsequently, a comprehensive pathway towards 24% efficiency for screen-printed PERC solar cells is proposed, without the need to implement passivated contacts or transition to a plated metallisation scheme. Key target requirements for future developments are also identified.
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