Passivation strategies for enhancing sensitivity and repeatability of microelectrode electrochemical sensors

Abstract

The sensitivity and repeatability are crucial for the practical application of electrochemical sensors. Many studies have focused on sensing materials and electrode structure to enhance sensitivity and repeatability rather than insulating layers. In this paper, polyaniline (PANI) microelectrode arrays were prepared to explore the influence of the insulating layer on sensitivity and repeatability of electrochemical sensors. The effects of different types of insulating layers, the sizes of the electrodes, and the thicknesses of the insulating layers were studied by experiment and simulation. The research findings indicated that the kind of organic insulating layers (Polyimide (PI) and SU-8) did not have a significant effect on the performance of the sensors. However, as the electrode area increased, the PANI film deposited on the electrode exhibited improved uniformity and density, leading to significant improvements in sensitivity and repeatability of the sensors. Additionally, the thickness of the insulating layer also had a significant impact on the performance of the device. The microelectrode with thinner insulating layers exhibited improved performance in sensitivity, repeatability and signal-to-noise ratio. The research findings indicated that increasing the electrode size and reducing the thickness of the insulating layer led to a more uniform and dense PANI film, resulting in an array electrode that exhibits excellent performance and remarkable repeatability.