Abstract
In this work, organosilane modified water-soluble silicone resin coated spherical-FeSiAl soft magnetic composites with different particle sizes were prepared, and the effects of the particle size on the permeability, magnetic loss, and DC bias were investigated. For large particles composite, multi-domain lead to the introduction of domain wall resonance, which restricts the permeability in low frequency. As the particle size decreases, the particles tend to be single domain particles resulting in a decrease of the domain wall resonance component and an enhancement of the spin rotation one. Two stages with different loss mechanisms were investigated and the sudden increase of the loss near 70 kHz is ascribed to the short circuit of the insulating coating in high frequency due to the space charge polarization. Furthermore, electrochemical analysis also demonstrates the insulation of this soft magnetic composite. This ultrafine FeSiAl composite may promote the development of MHz frequency semiconductor power devices.
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