Particle size controllable jet milling technology for efficiently recycling titanium-bearing blast furnace slag: Numerical simulation and industrial test

Abstract

Abstract Large amounts of titanium-bearing blast furnace slag have been dumped in China, resulting in serious environmental contamination and a waste of precious titanium resource. At present, a process for recovering titanium from titanium-bearing blast furnace slag has been developed. Unfortunately, current size reduction techniques fail to meet the material size requirements. In this paper, a particle size controllable jet milling technology was proposed based on the idea of one-time collision between the particle and the target. To better control the breakage size, computational fluid dynamics was used to model the new jet mill giving a detailed understanding of the mechanisms. Simulated results showed that the acceleration region of the low velocity fluid was located inside the ejected stream. The velocity at which the fluid hits the target was relatively uniform. It indicated that the new jet mill was advantageous for obtaining a pulverized product having a narrower particle size distribution. Experimental results showed that the excessive size reduction was effectively reduced. The average mass fraction of the particles with the particle size of 150 μm was 8.2%, meeting the requirement for titanium recycling from titanium-bearing blast furnace slag in industry. This study provides a feasible method for reducing particle size to a desired distribution to promote resource sustainable utilization and pollution reduction in an environmentally friendly way.