Abstract

The behavior of solid mixing dynamic is of profound significance to the heat transfer and reaction efficiencies in energy engineering. In the current study, the solid mixing characteristics of binary particles in the bubbling fluidized bed are further revealed at particle-scale. Specifically, the influences of gas superficial velocity, Sauter mean diameter (SMD) in the system and the range distribution of particle sizes on the performance of mixing index are quantitatively explored using a computational fluid dynamics-discrete element method (CFD-DEM) coupling model. The competition between solid segregation and the mixing of binary particles is deeply analyzed. There is a critical superficial velocity that maximizes the mixing index of the binary mixture in the bubbling fluidized bed. Solid mixing performs more aggressive when below the critical velocity, otherwise solid segregation overtakes mixing when above this critical velocity. Moreover, superficial velocity is a major factor affecting the mixing efficiency in the binary bubbling fluidized bed. Additionally, the mixing behavior is enhanced with the decrease of SMD while it is deteriorated in the binary system with a wide range of particle size distribution. Therefore, it is highly recommended to perform a binary particle system with smaller SMD and closer particle size distribution for the purpose of enhancing the mixing behavior. The significant understanding of mixing characteristics is expected to provide valuable references for the design, operation, and scale-up of binary bubbling fluidized bed.

Highlights

  • Due to the advantages of operational ease and excellent gas-solid contact efficiency, the bubbling fluidized bed (BFB) has been widely adopted in the chemical engineering processes [1,2,3,4]

  • The lab-scale BFB has the dimensions of 0.1 m, 0.34 m, and 0.014 m in width, height, and depth, respectively

  • Two different particles with the bed mass of 20.2 g and 13.5 g are initially packed in the fluidized bed with equal volume

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Summary

Introduction

Due to the advantages of operational ease and excellent gas-solid contact efficiency, the bubbling fluidized bed (BFB) has been widely adopted in the chemical engineering processes [1,2,3,4]. The BFB is commonly operated with a wide particle distribution [5,6,7], which may enhance or deteriorate heat and mass transfer inside the fluidizing apparatus [8,9,10]. To unveil the relationship between the particle size distribution and physical-thermal properties of gas-solid flows, it is in urgent need to investigate the transport mechanism of binary or poly-disperse systems in fluidizing apparatuses. Such intrinsically chaotic and strong non-linear systems within complex multiphase flows pose great challenges for experimental measurements and semi-empirical correlations.

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