Particle morphology in the early stages of radiation‐induced heterophase polymerization of vinyl chloride

Abstract

AbstractInvestigations of the particle morphology of poly(vinyl chloride) produced under quiescent conditions during radiation‐induced bulk polymerization over the temperature range −30 to 70°C were carried out. The observations were mainly confined to the early stages of polymerization. For polymerization temperatures below about 20°C, the systems remain predominantly homogeneous during the entire polymerization and the polymer particles increase in size linearly with conversion. At higher temperatures the polymer particles rapidly settle and become cemented together. The findings are discussed in the light of the kinetic data on vinyl chloride polymerization, and a process of particle formation and growth, resembling that recently proposed by Fitch for emulsion systems, was formulated. Primary particles are initially formed by the coiling up of single macromolecules or single macroradicals and, subsequently, they increase in size by sweeping up growing free radicals from the liquid monomer phase. The free radicals which escape capture give rise to new primary particles, but their number progressively decreases as the number of the dispersed particles increases. Simultaneously, the polymer particles undergo flocculation which in a short time results in the formation of large agglomerates. As the volume of the resulting agglomerates increases, the flocculation rate decreases and, eventually, becomes so low that the flocculation does not proceed further. At low temperatures the flocculation almost ceases when the agglomerates are still small enough for sedimentation to occur only very slowly. However, this is not the case at higher temperatures. The addition of substances such as alcohols, brings about a reduction in the flocculation rate and, hence, in the size of the agglomerates formed at the end of the flocculation process. In this way, one can also obtain at high temperatures agglomerates of small sizes which remain dispersed for a long time.