Abstract
A 0.1 MWth lab-scale and 2 MWth pilot-scale experimental rigs were constructed to demonstrate the technical feasibility of a new process. The aim of the lab-scale study is to optimize coal partial gasification reactions operating conditions, which were applied in the pilot-scale tests. A comparison between the laboratory and pilot scale experimental results is presented in this paper in order to provide valuable information for scaling-up of the PFB coal partial reactor to industrial applications. The results show that trends and phenomena obtained in the laboratory reactor are confirmed in a pilot plant operating at similar conditions. However, many differences are observed in the two reactors. The higher heat loss in the lab-scale reactor is responsible for higher equivalence ratio (ER) and lower gas heating value at the similar reactor temperature. With respect to the pilot-scale reactor, mass transfer limitation between bubbles and emulsion phase may become important. Hence, longer contact time is required to achieve the same conversions as in the lab-scale reactor. This difference is explained by a significant change of the hydrodynamic conditions due to the formation of larger bubbles.
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