Parametric optimization of bio-inspired engineered sandwich core

Abstract

The present study aims to design an efficient honeycomb cell structure for enhanced energy absorption. Elytra and bamboo bio-inspired parts were compared using a multi-criteria decision-making methodology (COPRAS) and finite element analysis (through Abaqus/CAE) to select the optimal candidate geometry for the study. A circular elytra-inspired geometry featuring four reinforcing cylinders was selected, demonstrating an increase in Specific Energy Absorption (SEA) of over 68% compared to a baseline geometry of the same mass. Structure optimization, aided by a genetic algorithm (NSGA-II), significantly improved crashworthiness parameters, presenting optimized values for design variables, This resulted in an increase in SEA by up to 94% and a 34% improvement in Crushing Force Efficiency (CFE) compared to a baseline geometry. The robust correlation between the algorithm and Finite Element Method (FEM) results highlights its usefulness for initial design, reducing computational demands. The research selects a circular elytra-inspired geometry featuring four reinforcing cylinders and showcasing the potential of multi-objective optimization algorithm in conjunction with FEM analysis in creating high-performance, lightweight structures for passive safety in aeronautics.