Abstract
AISI D2 steel is widely used for forming die or cold stamping, chipper knives, shear blade, trimming cutter threading dies, punches and stamping tools etc. Hence, the current investigation aim is to determine the effects of sliding parameters on the wear performance of AISI D2 steel. The experiments were conducted on AISI D2 steel pin and disk of mild steel using the pin-on-disk apparatus. After that, relationships for forecasting weight loss of pins due to rubbing action have been developed using the design of experiment (DOE), which is based on response surface methodology (RSM) and has three independent parameters (slide duration, normal load, and sliding speed). ANOVA was used to perform the model adequacy tests, and the results of various parameters were computed and displayed in 3D surface graphs and contour plots. To reduce the weight loss, numerical optimization has been done while keeping all of the input parameters within range (wear volume). The manufacturing sector that uses AISI D2 steel for deforming dies would benefit from the study's findings.
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