Parametric appraisal of mechanical property of fused deposition modelling processed parts

Abstract

Fused deposition modelling (FDM) is a fast growing rapid prototyping (RP) technology due to its ability to build functional parts having complex geometrical shape in reasonable time period. The quality of built parts depends on many process variables. In this study, five important process parameters such as layer thickness, orientation, raster angle, raster width and air gap are considered. Their influence on three responses such as tensile, flexural and impact strength of test specimen is studied. Experiments are conducted based on central composite design (CCD) in order to reduce experimental runs. Empirical models relating response and process parameters are developed. The validity of the models is tested using analysis of variance (ANOVA). Response surface plots for each response is analysed and optimal parameter setting for each response is determined. The major reason for weak strength may be attributed to distortion within or between the layers. Finally, concept of desirability function is used for maximizing all responses simultaneously.