Abstract

In order to reduce the wheel profile wear of high-speed trains and extend the service life of wheels, a dynamic model for a high-speed vehicle was set up, in which the wheelset was regarded as flexible body, and the actual measured track irregularities and line conditions were considered. The wear depth of the wheel profile was calculated by the well-known Archard wear law. Through this model, the influence of the wheel profile, primary suspension stiffness, track gage, and rail cant on the wear of wheel profile were studied through multiple iterative calculations. Numerical simulation results show that the type XP55 wheel profile has the smallest cumulative wear depth, and the type LM wheel profile has the largest wear depth. To reduce the wear of the wheel profile, the equivalent conicity of the wheel should not be too large or too small. On the other hand, a small primary vertical stiffness, a track gage around 1,435–1,438 mm, and a rail cant around 1:35–1:40 are beneficial for dynamic performance improvement and wheel wear alleviation.

Highlights

  • With the rapid development of high-speed railways, study on wheel profile wear has become increasingly important [1, 2]

  • Numerical simulation results show that the type XP55 wheel profile has the smallest cumulative wear depth, and the type LM wheel profile has the largest wear depth

  • It is very important to establish a reliable vehicle dynamic model and wheel/rail wear model to analyze the influence of vehicle parameters on the wear of the wheel profile

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Summary

Introduction

With the rapid development of high-speed railways, study on wheel profile wear has become increasingly important. For the wheel profile wear prediction model and maximum limit value as the interval for the wheel profile updating in the repeated dynamic analysis of the vehicle, some scholars carried out studies in different ways. Due to the increase of the vehicle speed and the presence of roughness, contact geometry perturbations induce a variation of forces in the vertical and tangential direction, and the torsional vibration of the wheelset axle may, be excited at high frequency These vibrations directly affect the contact dynamic action of wheel/rail, and influence on the wheel profile wear. In order to reduce wear of the wheel profile and extend the service life of wheels, a dynamic model for a high-speed vehicle was set up, in which the wheelset was regarded as flexible body, and the actual measured track irregularities and line conditions were considered. The influence of the wheel profile, primary suspension stiffness, track gage, and rail cant on the wear of the wheel profile were studied through multiple iterative calculations

Vehicle dynamic model
Wear model
Process of wear prediction
Influence of wheel profile on wear
Influence of primary vertical stiffness on wear
Influence of track gage on wear
Influence of rail cant on wear
Findings
Conclusions
Full Text
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