Abstract

The friability, an important quality parameter, is the ability of charcoal to generate fines when it is moved. However, there is no standard for determining the compressive strength of charcoal beds. Thus, the objective of this work was to evaluate some test parameters for determining the generation of charcoal fines in a manual hydraulic press. Charcoal was produced with eucalyptus logs 7 years old, diameters of 10 to 12 cm, and length of 1 m in a circular surface kiln, with a maximum carbonization temperature of 400 ºC and a total time of 58 hours. For methodology evaluation, charcoal mechanical tests were performed in a manual hydraulic press, using as test variables four charcoal granulometric ranges (12.7 to 19.5; 19.5 to 25.4; 25.4 to 31.7 and 31.7 to 50.8 mm) and five compressive loads (1; 1.5; 2; 3 and 5 t). The reference was the drum test. The method of evaluating the mechanical strength using a manual hydraulic press is suitable for determining the strength of a charcoal bed, because it represents the efforts that charcoal supports in industrial systems. The test parameters recommended for determining the mechanical strength of charcoal, using a manual hydraulic press, are: compressive load of one ton; charcoal with granulometry of 19.5 to 50.8 mm; average velocity of force application of 1 mm s-1; and, charcoal time under pressure equal to 1 min.

Highlights

  • The use of charcoal as a raw material in the production process of Brazilian steel mills positions Brazil as the largest producer and consumer of charcoal in the world, with consumption of 5.1 million tons in 2019 (IBÁ, 2020)

  • The method of evaluating the mechanical strength using a manual hydraulic press is suitable for determining the strength of a charcoal bed, because it represents the efforts that charcoal supports in industrial systems

  • The standards currently used to determine the friability of charcoal, recommendations of the Centro Tecnológico de Minas Gerais (CETEC) described by Oliveira et al (1982) and the Brazilian Standard NBR 8740 - Determination of the breakage and abrasion index (ABNT, 1985) do not simulate the real applicability of charcoal in industrial systems

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Summary

Introduction

The use of charcoal as a raw material in the production process of Brazilian steel mills positions Brazil as the largest producer and consumer of charcoal in the world, with consumption of 5.1 million tons in 2019 (IBÁ, 2020). The standards currently used to determine the friability of charcoal, recommendations of the Centro Tecnológico de Minas Gerais (CETEC) described by Oliveira et al (1982) and the Brazilian Standard NBR 8740 - Determination of the breakage and abrasion index (ABNT, 1985) do not simulate the real applicability of charcoal in industrial systems. These tests are performed by a drum test that simulates the movement of the material during handling and transport, these methodologies were adapted for tests with charcoal based on standards developed for coke, a less friable material. These tests overestimate the results of charcoal fines generation, impairing their accuracy

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