Abstract

Parameter screening refers to the identification of the most important controllable factors with respect to a given performance characteristic of a given system/process. In this study, PlackettBurman design was applied in order to identify the factors that significantly affect surface roughness in longitudinal turning of C45E steel. The experiment involved realization of geometric PlackettBurman design with eight trials and two replicates. Six turning controllable factors were considered in the design matrix (depth of cut, feed rate, cutting speed, insert nose radius, minor cutting edge angle and cooling/lubrication condition) and were varied at two levels. Analysis of the obtained results has shown that factors differently affect surface roughness and that their influences are in accordance with known theoretical knowledge. It was also observed that three factors have statistically significant impact on the machining quality, i.e., arithmetic surface roughness. These results can be considered as the first step for further experimental investigation of significant factors and their possible interactions effects

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