Abstract

Cutting parameter optimization dramatically affects the production time, cost, profit rate, and the quality of the final products, in milling operations. Aiming to select the optimum machining parameters in multitool milling operations such as corner milling, face milling, pocket milling, and slot milling, this paper presents a novel version of TLBO, TLBO with dynamic assignment learning strategy (DATLBO), in which all the learners are divided into three categories based on their results in “Learner Phase”: good learners, moderate learners, and poor ones. Good learners are self-motivated and try to learn by themselves; each moderate learner uses a probabilistic approach to select one of good learners to learn; each poor learner also uses a probabilistic approach to select several moderate learners to learn. The CEC2005 contest benchmark problems are first used to illustrate the effectiveness of the proposed algorithm. Finally, the DATLBO algorithm is applied to a multitool milling process based on maximum profit rate criterion with five practical technological constraints. The unit time, unit cost, and profit rate from the Handbook (HB), Feasible Direction (FD) method, Genetic Algorithm (GA) method, five other TLBO variants, and DATLBO are compared, illustrating that the proposed approach is more effective than HB, FD, GA, and five other TLBO variants.

Highlights

  • In modern manufacturing, determining optimal cutting parameters is of great importance to improve the quality of products, to reduce the machining costs, and to maximize the profit rate

  • Aiming to select the optimum machining parameters in multitool milling operations such as corner milling, face milling, pocket milling, and slot milling, this paper presents a novel version of Teaching-LearningBased Optimization (TLBO), TLBO with dynamic assignment learning strategy (DATLBO), in which all the learners are divided into three categories based on their results in “Learner Phase”: good learners, moderate learners, and poor ones

  • We present a novel version of TLBO, TLBO with dynamic assignment learning strategy (DATLBO), in which all the learners are divided into three categories in the “Learner Phase”: good learners, moderate learners, and poor ones

Read more

Summary

Introduction

In modern manufacturing, determining optimal cutting parameters is of great importance to improve the quality of products, to reduce the machining costs, and to maximize the profit rate. The main cutting parameters in multitool milling operations include the feed per tooth, cutting velocity, and the radial and axial depths of cut. The conventional methods of selecting of cutting parameters mainly depend either on the operator experience or on machining data from handbooks. It is a known fact that the cutting parameters obtained from these resources, in most cases, are extremely conservative. It is necessary to develop a new technique to investigate the cutting optimization problem

Methods
Results
Conclusion

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call

Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.