Abstract

BackgroundVanillin is the main byproduct of alkaline-pretreated lignocellulosic biomass during the process of fermentable-sugar production and a potent inhibitor of ethanol production by yeast. Yeast cells are usually exposed to vanillin during the industrial production of bioethanol from lignocellulosic biomass. Therefore, vanillin toxicity represents a major barrier to reducing the cost of bioethanol production.ResultsIn this study, we analysed the effects of oxygen-radical treatment on vanillin molecules. Our results showed that vanillin was converted to vanillic acid, protocatechuic aldehyde, protocatechuic acid, methoxyhydroquinone, 3,4-dihydroxy-5-methoxybenzaldehyde, trihydroxy-5-methoxybenzene, and their respective ring-cleaved products, which displayed decreased toxicity relative to vanillin and resulted in reduced vanillin-specific toxicity to yeast during ethanol fermentation. Additionally, after a 16-h incubation, the ethanol concentration in oxygen-radical-treated vanillin solution was 7.0-fold greater than that from non-treated solution, with similar results observed using alkaline-pretreated rice straw slurry with oxygen-radical treatment.ConclusionsThis study analysed the effects of oxygen-radical treatment on vanillin molecules in the alkaline-pretreated rice straw slurry, thereby finding that this treatment converted vanillin to its derivatives, resulting in reduced vanillin toxicity to yeast during ethanol fermentation. These findings suggest that a combination of chemical and oxygen-radical treatment improved ethanol production using yeast cells, and that oxygen-radical treatment of plant biomass offers great promise for further improvements in bioethanol-production processes.

Highlights

  • Vanillin is the main byproduct of alkaline-pretreated lignocellulosic biomass during the process of fermentable-sugar production and a potent inhibitor of ethanol production by yeast

  • Because vanillin is a potent inhibitor of yeast-specific ethanol fermentation via dose-dependent blockage of yeast growth and subsequent fermentation, vanillin toxicity represents a major barrier to reducing the cost of bioethanol production [17,18,19,20]

  • Time-course analysis of vanillin conversion by oxygen-radical treatment using high-performance liquid chromatography (HPLC) showed that the vanillin concentration in oxygen-radical-treated solutions decreased with increasing treatment time (Additional file 1: Figure S1)

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Summary

Introduction

Vanillin is the main byproduct of alkaline-pretreated lignocellulosic biomass during the process of fermentable-sugar production and a potent inhibitor of ethanol production by yeast. Several methods, including overliming, anion-exchange resin treatment, activated carbon treatment, sulphate treatment, and treatment with laccase, have been proposed to alleviate the negative effects of lignin-derived phenolics on biomass hydrolysates [21,22,23,24,25]; these methods require long processing times and are detrimental to the environment based on the release of organic waste [21, 23] Utilization of these methods requires alkaline- or acid-resistant equipment, a neutralization step, chemical recovery, and waste treatment [21,22,23,24,25]. The development of an environmentally friendly vanillin-removal process is an important prerequisite for the efficient production of bioethanol from lignocellulosic biomass

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