Abstract

Under the deactivation and decommissioning (D and D) Implementation Plan of the US Department of Energy`s (DOE) Fernald Environmental Management Project (FEMP), non-recyclable process components and debris that are removed from buildings undergoing D and D are disposed of in an on-site disposal facility (OSDF). Critical to the design and operation of the FEMP`s OSDF are provisions to protect against subsidence of the OSDF`s cap. Subsidence of the cap could occur if void spaces within the OSDF were to collapse under the overburden of debris and the OSDF cap. Subsidence may create significant depressions in the OSDF`s cap in which rainwater could collect and eventually seep into the OSDF. To minimize voids in the FEMP`s OSDF, large metallic components are cut into smaller segments that can be arranged more compactly when placed in the OSDF. Component segmentation using an oxy-acetylene cutting torch was the baseline approach used by the FEMP`s D and D contractor on Plant 1, Babcock and Wilcox (B and W) Services, Inc., for the dismantlement and size-reduction of large metal components. Although this technology has performed satisfactorily, improvements are sought in the areas of productivity, airborne contamination, safety, and cost. This demonstration investigated the feasibility of using an oxy-gasoline torch as an alternative to the baseline oxy-acetylene torch for segmenting D and D components. This report provides a comparative analysis of the cost and performance of the baseline oxy-acetylene torch currently used by B and W Services, Inc., and the innovative oxy-gasoline torch.

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