Abstract

The decisive role of nanostructured yttrium aluminium garnet (YAG;Y3Al5O12) powder addition on oxidation resistance, residual strength and microstructural evolution were studied in Al2O3-MgO–C refractory composites. Oxidation index and rate constant calculations indicated that the oxidation resistance was almost 70 % improved for the nano-YAG containing refractories oxidized in air at 1600 °C. Residual compressive strength (Rc) estimations showed that there was nearly 75 % strength retained in these oxidized refractories fortified with nano-YAG. Residual bending strength (Rb) estimations based on cyclic thermal shock, exhibited that there was almost 70 % thermal shock resistance enhancement in refractories reinforced with nano-YAG, showed a good agreement between Rb and Rc values. These beneficial properties were attributed to the formation of a well-sintered framework of YAG/Spinel bonding grains throughout the dense oxidized layer microstructure of these new class of refractories. The concept of interfacial toughening and implications of these results to practical applications are discussed.

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