Abstract

Abstract The oxidation behavior of an Al-modified silicide coating prepared through a siliconization and then an aluminization pack cementation process on an Nb-silicide-based ultrahigh-temperature alloy was investigated in air at 1,250°C. The coating consisted of a 50-μm-thick (Nb,X)Si2 (X represents Ti, Cr, and Hf elements) outer layer with (Nb,Ti)3Si5Al2 distributed discontinuously in its superficial part and a 90-μm-thick (Nb,Ti)Al3 inner layer containing Si-rich precipitates. The oxidation of this coating was controlled primarily by the preferential oxidation of Al with the formation of α-Al2O3 scale. The (Nb,Ti)Al3 inner layer could act as an Al reservoir for forming scale and maintaining the existence of (Nb,Ti)3Si5Al2 phase in the zone just beneath the scale. The parabolic oxidation rate constant of this coating was about 1.72 μm2/h, lower than that of the bare alloy by about 4 orders of magnitude.

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