Overpotential on Oxygen-Evolving Platinum and Ni-Fe-Cu Anode for Low-Temperature Molten Fluoride Electrolytes

Abstract

To eliminate climate gas emissions from aluminum electrolysis, modifying a cryolite-based electrolyte partly replacing Na with K reduces liquidus, allowing a process temperature of 800°C. This enables the use of various metallic alloys for oxygen-evolving inert anode technology. This alternative process requires a higher energy efficiency to compensate for an increased reaction voltage, which highlights the importance of evaluating the kinetics and overpotential on oxygen-evolving anodes. This study evaluates anodic overpotentials using steady-state polarization on platinum and three Ni-Fe-Cu-based alloy compositions in a KF-NaF-AlF3-Al2O3(sat.) electrolyte at 800°C. The polarization curve on the platinum anode reveals two linear Tafel regions, while Ni-Fe-Cu anodes exhibit a single Tafel region. Notably, Ni-Fe-Cu anodes treated with high-temperature air oxidation to develop a pre-formed oxide layer exhibit better electrocatalytic activity than untreated anodes of corresponding composition. The kinetic equations, based on a theoretical model for the proposed mechanism of the oxygen evolution reaction, are derived and utilized to simulate overpotential and current, taking into account surface coverage. This model accurately predicts the two experimentally observed Tafel regions on the platinum anode, indicating a two-step charge transfer-controlled mechanism. We illustrate that multiple Tafel slopes can be attributed to the potential-dependent surface coverage of an adsorbate and can be correlated with the particular rate-determining step.