Overcoming the potential drop in conducting polymer artificial muscles through metallization of electrospun nanofibers by electroplating process

Abstract

Electrochemical actuators made of conducting polymers are one of the major types of artificial muscles that have attracted much attention in recent years. However, these artificial muscles suffer from potential drop along the length, which undermines their performance in applications requiring longer muscles. This study is aimed at enhancing the performance of this type of artificial muscles through overcoming the potential drop along the length. This is implemented using copper electroplating and creating a full-length highly conductive nanofibrous layer. Polyurethane/copper/polypyrrole (PU/Cu/PPy) nanofibrous artificial muscles were fabricated by combining electrospinning, electroplating and electrochemical polymerization. The copper electroplating affected many features of the PU nanofibrous layer including surface morphology of nanofibers, thermal, mechanical and electrical properties. Average diameter of the PU nanofibers was measured as 306 ± 48 nm, which increased significantly by increasing the duration of copper electroplating. By copper electroplating for 20 s, the onset temperature of nanofibers thermal decomposition was increased from 249 to 302 °C. Additionally, using this process, the sample Young’s modulus was increased from 2.20 ± 0.21 to 62.32 ± 5.42 MPa while its elongation at break was decreased from 173.84 ± 14.22 to 94.81 ± 10.96. After copper electroplating for duration as low as 20 s, the electrical conductivity of nanofibers was increased by more than 200 times from 48.90 ± 1.10 to 10 103.06 ± 14.28 S cm−1. Electrochemical polymerization of pyrrole on the surface of metalized nanofibers increased the average diameter of produced nanofibers to 1030 ± 102 nm. Providing an electrical connection along the entire length of artificial muscle resulted in enhanced electroactive property and hence final bending actuation of 88° for a cycle potential between −0.8 V and 0.5 V at a scan rate of 5 mV s−1 was observed. The nanofibrous artificial muscle fabricated by the proposed method has immense potential for use in practical applications.