Abstract

In the last two decades, grain boundary engineering (GBE) study has neglected the high stacking fault energy BCC materials. Researchers have tried many single or multi-step strain recrystallization routes for improving the grain boundary character distribution (GBCD) in BCC materials, but the results have not been satisfactory. So, in this study, a single-step low deformation (5%, 10%) strain annealing route is employed for obtaining optimized GBCD and triple junction distribution (TJD) in interstitial free steel. This low deformation (5%) and low temperature (923 K) short annealing (10 min) treatment led to the evolution of 48.2% of Σ3, 54.3% of low Σ CSL boundaries, and 31.1% of special triple junctions (J2 and J3 type) in the microstructure. To the best of the authors' knowledge, these are the highest values reported for BCC material in literature. A good correlation is found between {111}〈110〉, {111}〈112〉 gamma fiber texture components and low deviation Σ3 boundaries. Moreover, a thorough analysis of average grain size, residual strain, GBCD, TJD, and grain orientation spread indicates that the regeneration mechanism (due to strain-induced boundary migration (SIBM)) is responsible for establishing a GBE microstructure in the thermomechanically processed sample (5%, 923 K, 10 min). The present work also explains the role of abnormal grain growth (AGG) on the deterioration of GBCD and TJD in the highly deformed (10%) samples.

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