Abstract

Instantaneous angular speed (IAS) measurement using zebra tape has been presented as an advantageous tool for rotating machinery surveillance. Unfortunately, both butt joint and mounting imperfection of the zebra tape result in stripes with different widths, which cause the outliers appear in the acquired signal. This paper proposed a solution to accurately identify the outliers and define the angular displacement values represented by outliers in the condition of periodic fluctuation of speed. The procedure is based on K-means clustering method and Fourier series model. Specially, a series of algorithms take K-means clustering partitioning method as core, and is used for outliers identification; the Fourier series fitting model is used to analyze the angular displacement values represented by outliers. Experimental study was performed on a test rig to validate the method under different measurement conditions. The result of error analysis shows the effectiveness of the algorithm.

Highlights

  • Rotating machinery is important equipment in the industry of petroleum [1], chemical, metallurgy, electric power [2] and machinery [3]

  • The number of sampling data that when each black and white group passing through the senor was exacted from raw sampling data, and the exacted data series are fitted with the Fourier Series model and the distribution of response errors are analyzed, according to the characteristics of error distribution, the K-means clustering partitioning method is used for outliers identification; the Fourier Series fitting Model was used again to analyze the angular displacement values corresponding to outliers, the difference is that the outliers have been removed from the fitting data sequence based on the previous outliers identified step

  • Practical tests were performed on a test rig to validate the method under different measurement conditions, the result of error analysis shows the effectiveness of the algorithm

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Summary

INTRODUCTION

Rotating machinery is important equipment in the industry of petroleum [1], chemical, metallurgy, electric power [2] and machinery [3]. The signal generated by angular speed sensor represent the relationship between angular displacement and corresponding time duration. The measurement method involved in this paper is based on analog-to-digital conversion (ADC), using photoelectronic sensor and zebra tape with equal-width dark and light stripes for signal acquisition. The number of sampling data that when each black and white group passing through the senor was exacted from raw sampling data, and the exacted data series are fitted with the Fourier Series model and the distribution of response errors are analyzed, according to the characteristics of error distribution, the K-means clustering partitioning method is used for outliers identification; the Fourier Series fitting Model was used again to analyze the angular displacement values corresponding to outliers, the difference is that the outliers have been removed from the fitting data sequence based on the previous outliers identified step. The signal generated by speed sensor contains the information about angular displacement and corresponding time duration. If the stripe groups of zebra tape have same width, IAS ω can be expressed as follows: ω=

IAS MEASUREMENT ERROR ANALYSIS
OUTLIERS OF ZEBRA TAPE IDENTIFICATION
ANALYSIS OF ANGULAR DISPLACEMENT REPRESENTED BY OUTLIERS
EXPERIMENTAL STUDY
CONCLUSION
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