Order of magnitude increase in actuation fatigue lifetime through partial austenitic transformation of NiTiHf high-temperature shape memory alloys

Abstract

The higher transformation temperatures, strength, and thermomechanical stability of NiTiHf high-temperature shape memory alloys (HTSMAs) are attractive for use in solid-state actuation. Maximizing the actuation fatigue lifetime whilst preventing deterioration of actuation stroke during service are the two main challenges facing the widespread application of HTSMAs. Much research has focused on optimizing composition and processing to enhance performance; however, this has proven challenging to implement on a large scale. Simpler solutions involve optimizing the actuation environment to enhance performance. One of the most effective methods to both extend the lifetime and stabilize actuation strain is through partial thermal cycling. This method is more representative of how actuators are employed, as very rarely are they repeatedly cycled to their maximum output. Previous studies have shown partial transformation extends fatigue lifetime in low-temperature NiTi and NiTiCu SMAs, but it has yet to be conclusively demonstrated in the NiTiHf system. The present work is an extensive analysis of the effects of heating limited partial cycling compared to full cycling actuation fatigue of Ni50.3Ti29.7Hf20 HTSMA. The results confirm an order of magnitude increase in actuation fatigue lifetime with less transformation per cycle in partially heated Ni-rich NiTiHf samples. More importantly, keeping the actuation work output almost the same, controlling the actuation strain level is shown to be more effective in increasing the fatigue life than reducing the actuation stress level, yielding 5 to 10 times relative improvement in the fatigue life. The underlying microstructural evolution resulting in the observed enhanced response is provided.