Optuna-DFNN: An Optuna framework driven deep fuzzy neural network for predicting sintering performance in big data

Abstract

Sintering performance index can reflect the quality of sintered ore, and the level of sintered ore performance directly affects the stability of blast furnace production. Accurate prediction of sinter performance metrics is essential to optimise sinter quality, improve production efficiency and reduce energy consumption. Based on the sintering big data, this paper proposes the Optuna-DFNN model by combining the fuzzy neural network algorithm, the deep neural network algorithm and the Optuna framework to address the problems of difficulty in tuning the parameter, lack of self-learning ability, and poor generalisation of the model of the traditional method when faced with the input of multiple parameters. The paper predicts the four prediction indexes of yield rate, return fines ratio, drum index and RDI+3.15 respectively. Among them, the relative error of the prediction of the yield rate is within 1.3 %, the relative error of the prediction of the return fines ratio is within 2.8 %, the relative error of the prediction of the drum index is within 0.32 %, and the relative error of the prediction of the RDI+3.15 is within 1.4 %. The results indicate that the Optuna-DFNN model has better performance in predicting sintering performance metrics. Based on the Optuna-DFNN sintered ore performance prediction model, the quality of sintered ore can be accurately predicted, the sintering process parameters can be adjusted in a timely manner, the sintering process can be optimized, and the utilization coefficient of sintering can be improved. Provide a reference for the optimisation of production processes, with a positive impact on cost reduction, environmental protection and increased sustainability of production.