Abstract

AbstractHole-making is a type of machining processes that are specifically used to cut a hole into a part. The objective of interest in hole-making operations is to reduce the summation of tool airtime and tool switching time in order to reduce total processing time. This objective is affected by the sequence through which operations are done. This problem is formulated as a zero–one nonlinear mathematical programming model. In this paper, a dynamic programming-based method is developed to solve the proposed mathematical model and obtain the globally optimum solutions. An illustrative example is given to show the application and efficiency of the proposed method for optimizing the sequence of hole-making operations in a typical industrial part. The quality of solutions obtained by the proposed method is compared to those obtained by both branch-and-bound method and an ant algorithm available in the literature. The computational experiments reflect the high efficiency of our proposed method.

Highlights

  • Hole-making operations such as drilling, reaming, and tapping compose a large portion of machining processes for most industrial parts

  • A dynamic programming-based method is proposed to determine the optimum sequence resulting in minimum value for summation of tool airtime and tool switching time in hole-making operations

  • In this paper a dynamic programming-based method is proposed to determine the optimum sequence resulting in minimum value for summation of tool airtime and tool switching time in holemaking operations

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Summary

Introduction

Hole-making operations such as drilling, reaming, and tapping compose a large portion of machining processes for most industrial parts. A dynamic programming-based method is proposed to determine the optimum sequence resulting in minimum value for summation of tool airtime and tool switching time in hole-making operations. Kolahan and Liang (2000) used a Tabu search (TS) approach to minimize the total processing cost for hole-making operations They considered four issues as decision variables. Ghaiebi and Solimanpur (2007) considered optimization of hole-making operations when a hole may need several tools to get completed and used an ant algorithm to solve the problem. They have formulated the hole-making problem as a zero–one nonlinear mathematical model.

Statement of problem
Complexity
Notation
Objective function
Constraints Constraints of the proposed model are as follows:
Findings
Conclusion
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