Abstract
AbstractA series of pilot scale refining trials has been conducted to study the impact of refining conditions on the energy efficiency of the process and on the handsheet quality of a chemimechanical pulp. Black spruce (Picea mariana) chips, cooked to a yield of 90% and a sulphonate content of 1.4%, were refined in two atmospheric stages. Plate gap and consistency in each stage was controlled according to a central composite design. Statistical models of refiner performance were constructed from these experimental results and a non‐linear optimization of process conditions was conducted. Optimization results were verified with plant trials which indicate that increasing the ratio of specific energy applied in the first stage leads to a reduction of approximately 15% in the total energy required. Inversely, this strategy can be used to obtain significant increases in pulp quality for a given energy input. The results also indicate that the largest proportion of energy must be applied to the fibres at high consistency.
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