Abstract
This study presents a comprehensive framework for extended manufacturing with integrated 3D printing technologies, exemplifying a paradigm shift in the manufacturing landscape. The Digital Thread Integration establishes a dynamic foundation, enabling real-time collaboration and data flow throughout the product lifecycle. Leveraging advanced AI-driven optimization, Digital Design Platforms streamline designs, processing 1,000 iterations per hour, and recommending materials based on component requirements. On-Demand Manufacturing Hubs strategically placed globally achieve substantial reductions in lead times (48 h) and material waste (15%). The Cybersecurity Infrastructure ensures the sanctity of the digital environment, employing secure communication protocols and an Intrusion Detection System (IDS) responding to threats in milliseconds. The Data Analytics Hub contributes to continual improvement by analysing 100 GB of 3D printing data daily, generating 50 actionable insights weekly. User Interface and Accessibility initiatives empower the workforce through intuitive training modules and responsive help desks. In conclusion, this framework exemplifies secure, efficient, and data-driven extended manufacturing, positioning the industry at the forefront of technological advancement.
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