Optimizing energy absorption and peak force in metal/glass fiber sandwich panels with trapezoidal cores

Abstract

Sandwich panels with trapezoidal metal/glass fiber cores are increasingly popular due to their lightweight and energy-absorption properties. This study employs response surface methodology (RSM) and Box-Behnken design to investigate the effects of core angle, fiber orientation, and MCM-48 nanoparticles on the panels’ energy absorption and peak force, developing regression models with high R2 values of 0.9027 and 0.9228, respectively. Experimental tests were conducted to validate these models, showing minimal deviation from predicted values. Results indicate that increasing the fiber orientation angle from 30° to 90° enhances energy absorption and peak force by 72.18 and 46.9%, respectively, and adding MCM-48 nanoparticles up to 0.25% weight improves energy absorption by 60.8%. A core angle of 52° balances energy absorption and peak force, while integrating a metal wire mesh within the panels significantly enhances energy absorption and reduces core brittleness. The optimal parameters for maximum energy absorption and minimum peak force include a core angle of 58°, fiber orientation of 73.5°, and no nanoparticles. These findings provide valuable insights into the design and optimization of sandwich panels for various applications.