Abstract

The camera resolution and electronic noise limit the accuracy of the projection speckle three-dimensional digital image correlation (3D-DIC) which is a non-invasive method to detect the reliability of electronic packaging structure. In this study, a measurement method of super-resolution (SR) reconstruction coupled with projection speckle DIC is proposed. The algorithm based on the maximum a posteriori model for DIC measurement systems was also optimized, and a speckle-specific bimodal prior was proposed to adapt to speckle images. By using optimized SR technology as an image pre-processing technique to enhance the resolution of captured images, the accuracy of measurements is improved. Full-field displacement measurement experiments show that, with suitable magnification and speckle size, the use of SR technology reduces the range of displacement errors from 8 μm to 2 μm. Experiments on step block topography measurements show that the use of SR technology reduces the error between DIC measurements and Moiré interferometry from 5 μm to within 2 μm. Therefore, SR technology can be effectively paired with projection speckle DIC measurements to adapt to various measurement scenarios in the field of electronic packaging reliability testing.

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