Optimized Multi-Carrier PWM Strategy and Topology Review for Multi-Cell Series-Parallel Medium-Voltage Rectifier

Abstract

Solid-state transformer (SST) acting as a medium-voltage (MV) rectifier is a viable solution to supply low-voltage DC (LVDC) loads directly from the MV ac grid. Different from a classical boost-derived power-factor-correction (PFC) topology, the multicell series-parallel (MCSP) converter steps down and distributes the input ac voltage by multiple switching cells while providing the PFC function. We propose an optimized multicarrier pulsewidth modulation (PWM) strategy to avoid unwanted modes by modified multicarrier waveforms for ensuring frequent parallel connectivity to improve balancing effect while preserving simple current control implementation. Compared with conventional phase-shifted (PS) PWM and other modified multilevel carrier methods, the proposed method has no adverse effect on the input current distortion and optimizes the balancing effect on the capacitor voltages resulting suppressed circulating currents. Effectively reduced current stresses on the switch devices could lead a reduction of conduction loss on the device. Topology discussion, circulating currents, digital implementation, and loss analysis are provided. Finally, the superiority of the proposed PWM method is validated by thermal-based simulation presenting a power loss breakdown and comparing with other PWM methods. A full-scale prototype is developed, and the experimental outcomes verify the remarkable performance of proposed PWM scheme in balanced and even suppressed switch currents with improved system efficiency.