Optimization studies in high speed turning of Ti-6Al-4V

Abstract

Surface roughness is a major concern to the present manufacturing sector without the wastage of material. Hence, in order to achieve good surface roughness and reduce production time, optimization is necessary. In this study optimization techniques based on swarm intelligence (SI) namely firefly algorithm (FA), particle swarm optimization (PSO) and a newly introduced metaheuristic algorithm namely bat algorithm (BA) has been implemented for optimizing machining parameters namely cutting speed, feed rate, depth of cut and tool flank wear and cutting tool vibrations in order to achieve minimum surface roughness. Two parameters Ra and Rt have been considered for evaluating the surface roughness. The performance of BA algorithm has been compared with FA algorithm and PSO, which is a commonly and widely used optimization algorithm in machining. The results conclude that BA produces better optimization, when compared to FA and PSO. Based on the literature review carried out, this work is a first attempt at using a metaheuristic algorithm namely BA in machining applications.