Optimization of time‐variable‐parameter model for data‐based soft sensor of industrial debutanizer

Abstract

SummaryThe enhancement of modern process control methods has caused the popularity of soft sensors in online quality prediction. It is significant to consider the reduction of model complexity, the performance increment, and decrement of input variables in soft sensor design, simultaneously. The aim of this paper is designing and applying a new data‐based soft sensor with minimum input variables for the enhancement of product quality estimation. Time‐varying‐parameter model by employing the Kalman filter and fixed interval smoothing algorithms has been developed to determine the dynamic transfer function and parameters setting based on time. A novel hybrid method with a dynamic autoregressive exogenous variable model and genetic algorithm has been presented for both state identification and parameter prediction. The combinatorial optimization problem has constructed based on a selection of input variables and an evaluation of Akaike information criterion as a fitness function. An industrial debutanizer column has been used for soft sensor performance validation. The result has indicated that the final soft sensor model in comparison to other presented soft sensing methods for this case has less complexity, fewer input variables, more robust and higher predictive performance. Due to fewer input variables, rapid convergence, and low complexity of this model, it can be efficient in industrial processes control, time‐saving, and improvement of quality prediction.