Optimization of the novel jute retting process to enhance the fiber quality for textile applications

Abstract

This study introduces an innovative chemical retting approach, systematically optimized via Grey relational analysis, to achieve jute fibers that exhibit desirable characteristics of softness, high tensile strength, and suitability for spinning, with a particular focus on their application in the apparel industry. In this study, the effect of alkali treatment (alkali concentration, temperature and duration of retting) on jute fiber's chemical composition and mechanical characteristics was investigated. Jute fibers were treated at three concentrations (5 %, 10 %, 15 %) of alkali, at three different temperature (30 °C, 60 °C, & 90 °C) and for three different retting duration (12 h, 24 h, & 36 h). The surface morphology and crystallinity of fibers were analyzed using optical microscopy, X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopy. The fiber linear density and mechanical characteristics were also tested. The multi-response optimization of all the factors and the responses was investigated using the Grey relational analysis. The results showed that the fiber surface morphology and crystallinity increase with an increase in alkali concentration, retting time, and temperature. Chemical retting treatment also improved the fiber linear density and tensile strength. The finest fibers which were obtained in this research had a linear density of 2.18 Tex with a tenacity of 53.02 cN/tex and elongation of 4.54 %. The spinnable jute fibers were achieved after this treatment with excellent characteristics.