Optimization of the Control Algorithm for an Active Bearing Support

Abstract

This article presents a spindle system with an active bearing support for which the author proposed a control system based on a PID controller. This type of solution improves the mechanical properties of this spindle by changing the stiffness, which results in a wider range of permissible rotational speeds, lower power losses and an increased resistance to vibrations of the entire system. This work describes the mechanism of changing the bearing preload. During tests on a real test stand, the correct functioning of the preload control system was checked for various dynamic conditions. In this work, the author describes the controller used to work in a feedback system, explains how the settings for this controller were selected and their optimization. The assessment of the correct operation of the controller is based on minimizing the amplitude of forced vibrations for the front spindle end by actively controlling the preload of the bearings. This publication is intended to present one of the ways to solve the important problem of limiting the maximum values of the vibration amplitude in the spindle system for its wide range of operating conditions. It also shows how important its optimal settings are in control systems.