Optimization of material removal rate during electrical discharge machining of cryo-treated NiTi alloys using Taguchi’s method

Abstract

To withstand in global manufacturing market it is necessary to acquire new technology for producing new products. To achieve this advanced material plays an important role. NiTi alloy is one such class of advanced material which has unique properties such as biocompatibility, high strength, high corrosion resistance, shape memory effect etc. Due to such property these alloys have wide application in the field of defence, aerospace, and medicine. As these applications required high accuracy, precision and high strength of NiTi these are difficult to machine by conventional machining processes. Hence to machine this advanced material non-conventional machining processes i.e. electric discharge machining is employed. However EDM has a wide range of process parameter and the aim of EDM users and manufacturers is to achieve optimal performance of EDM. In view of this objective the present study focuses on optimization of electric discharge machining process parameter for maximization of material removal rate while machining of NiTi alloy. In the present study gap current, pulse on time, pulse off time, workpiece electrical conductivity, and tool conductivity were considered as process variables. Experiments were carried out as per Taguchi’s L36 orthogonal array. Based on the analysis it was found that work electrical conductivity, gap current and pulse on time are the significant parameters that affect the material removal rate. The optimized material removal rate obtained was 7.0806mm3/min based on optimal setting of input parameter.