Optimization of low-temperature drying of laying-hen manure using response surface methodology

Abstract

ABSTRACT Manure-drying system using exhausted air from laying hen houses or ambient air has been extensively used in China to dewater the manure for easy transportation and to reduce pathogen levels prior to land application. Due to the climate influence or inappropriate setting of technological parameters, there are some issues in this manure-drying system, such as low dehydration rate, high energy consumption, and high ammonia emission. A purpose-designed experimental drying apparatus was set up to simulate the commercial manure drying system. Drying experiments were carried out to assess the impacts of hot air temperature (15–35°C), air velocity (0.6–1.8 m/s) and manure layer thickness (60–140 mm) on fan’s energy consumption, dehydration rate, and nitrogen loss rate. The response surface analysis method and sub-stepping method was used to analyze the relationships between the response variables and the influence factors. The drying curves were drawn, and the quadratic regression mathematical models that described the relations between the experimental indices and the influence factors were established. The optimal combination of technological parameters for drying laying-hen manure was obtained through conducting a multi-objective function optimization by function-expected optimization. The optimal parameters are as follows: hot air temperature of 35°C, air velocity of 1.60 m/s, and manure layer thickness of 85 mm. The results also indicate that raising the hot air temperature increased the value of synthesis objective function when the hot air temperature was in 26–35°C. The results can provide a theoretical basis for low-temperature drying of laying-hen manure in actual production. Implications: A large amount of poultry manure is produced yearly in China, which has become a tremendous pressure on the environment when it cannot be utilized as resources. A more sustainable solution using the residual heat from the poultry house ventilation or ambient hot air has been widely used in China. This drying method can significantly reduce energy consumption compared to the traditional way. However, due to the influence of climate or inappropriate setting of technological parameters, issues such as high energy consumption and high ammonia emission still exist in this method. It is necessary to optimize the low-temperature drying process of laying-hen manure, to reduce energy consumption and nitrogen loss rate.